Volivue monitoring at a coal-fired power plant with coal shed LiDAR scanning and bunker radar level
From coal yard volume to bunker level and fly ash silos in one view.

Industry solution / Coal and power energy

Coal and Power Energy Fuel Inventory Automation Solutions

Volivue provides fixed 3D LiDAR coal shed scanning and 80GHz radar bunker level monitoring for coal-fired power plants, combined heat and power facilities, coal washing plants, and coal chemical operations — delivering full inventory visibility from the raw coal yard to the feeder bunker.

Industry pain points

Fuel inventory management challenges in coal and power

Surveyor manually measuring an irregular coal pile inside a dark coal shed
Irregular piles, moving machinery, and dust make manual coal surveys unreliable.
01

Irregular coal pile shapes are hard to measure

Pile shape changes constantly with conveyor drop points; tape measures, laser rangers, or experience-based estimates carry large errors that do not reconcile with consumption logs.

02

Manual entry into coal sheds is hazardous

High dust concentration, poor lighting, and moving machinery in operating coal sheds create constant safety exposure for personnel doing manual stock surveys.

03

Bunker level signals are unreliable

Dust, wall adhesion, and arching inside coal bunkers cause single-point level sensors to mis-read, disrupting coal feeder control and boiler feed rhythm.

04

Inventory data does not connect to ERP or FMS

Paper or verbal coal volume reports cannot auto-enter fuel management systems, creating heavy manual reconciliation work and error-prone balance sheets.

Recommended product combination

Volivue solution architecture for coal and power energy

Business value

Quantified benefits and risk reduction

01
Improve fuel inventory accuracy3D point cloud volume calculation delivers a more reliable inventory figure than manual surveys, reducing discrepancies with settlement tonnages and improving procurement planning.
02
Eliminate manual shed entryFixed scanners operate continuously while equipment runs, completely removing the safety exposure of personnel entering sheds for manual measurements.
03
Stabilize bunker controlReliable radar level signals optimize coal feeder start-stop logic, reducing overfill and empty-bunker events caused by sensor misreads.
04
Auto-push data to FMSVolume and level data push automatically via API or OPC, eliminating manual entry and keeping fuel management reports current and accurate.
Next step

Provide Volivue with coal shed dimensions, bunker count, and DCS interface requirements to receive a complete solution package and quotation for your power or coal-handling facility.

Installation cases

Real roofs, real legs, real yards.

Field installations across cement plants, batching stations, tank farms, and stockyards.

Section 11 / Contact

Let us review your silo project.

Send silo type, drawings, material behavior, monitoring points, country or region, and integration target. We will return a practical configuration suggestion and next-step list.

Inquiry checklist
Application materialsSelect all materials or applications that match the project.

Typical scope can include Modbus TCP/RTU, REST API, MQTT, 4-20mA, and RS485. Final interface depends on project scope.

Technical Insights

Related technical insights

All technical insights →