Cement and Building Materials Inventory Automation Solutions
Volivue provides silo weighing, non-contact radar level, and 3D LiDAR dome stockpile monitoring for cement kilns, grinding stations, ready-mix concrete plants, and building material producers — covering full-chain inventory visibility from raw material intake to finished goods dispatch.
Inventory management challenges in cement and building materials
- 01
Manual stock checks are risky and slow
Climbing, knocking, or estimating from delivery notes keeps inventory numbers perpetually behind actual production consumption, causing reactive replenishment and emergency line stoppages.
- 02
Multi-silo data is disconnected
Silo levels across lines, buildings, and plants are scattered across paper logs or isolated PLCs; dispatchers and buyers have no unified real-time view.
- 03
Dome and conical stockpile volumes are hard to calculate
Clinker domes and ore piles are irregular; a single point measurement cannot represent total volume, creating large ERP reconciliation errors.
- 04
Retrofit downtime is expensive
Operating cement silos cannot be emptied or cut; traditional top-mount instruments require production stops and height-work exposure.
Volivue solution architecture for cement and building materials
- 01
Patch-mount weighing system (preferred retrofit for legged silos)
No roof cutting required. Sensors clip to support legs; AI algorithms deliver real-time inventory weight and trend. Suitable for 2–12 legged powder silos.
View patch-mount weighing system → - 02
80GHz radar level system (sealed solid silos)
Narrow-beam microwave penetrates dust for non-contact level measurement in cement, fly ash, and limestone powder silos. 4-20mA / HART output for PLC and SCADA.
View 80GHz radar level system → - 03
3D LiDAR stockpile inventory system (dome and open yards)
Fixed scanners generate 3D point clouds of clinker domes and ore piles, automatically calculating volume and estimated mass. Data feeds ERP inventory records directly.
View cement dome stockpile scenario →
Quantified benefits and risk reduction
- 01
Reduce emergency purchasing
Real-time level alarms trigger replenishment before stock runs out, avoiding last-minute premium pricing on raw materials.
- 02
Improve dispatch planning accuracy
Accurate finished-goods silo data lets dispatchers match orders to available inventory; dome volume data reconciles against transport documents.
- 03
Reduce height-work risk
Patch-mount weighing and non-contact radar eliminate routine manual climbing for stock checks, lowering fall and dust-exposure incident risk.
- 04
Fast commissioning without production stops
Patch-mount sensors install in 2–4 hours with no silo emptying or roof cutting, and no interruption to continuous production.
Volivue products in this solution
Share silo drawings and material specifications with Volivue to receive a full solution architecture and quotation for your cement or building materials plant.
Request solution reviewRelated technical insights
Silo Weighing vs Radar Level: Which Gives True Inventory Accuracy?
Radar reads height, weighing reads mass. Which gives true inventory accuracy?
Cement and Fly Ash Silo Level Measurement: Beating Dust, Buildup and Noise
Dust, buildup and filling noise defeat older sensors. How to get reliable cement and fly ash silo level.