Chemicals, Water Treatment, and Process Liquid Level Automation Solutions
Volivue provides radar liquid level transmitters, ultrasonic level sensors, and combined ultrasonic-radar liquid level systems for chemical storage tanks, reactors, wastewater treatment basins, water treatment plants, and industrial process vessels — with technology selection guided by medium and process conditions, covering simple clean tanks through demanding process containers.
Level management challenges in chemicals, water treatment, and process liquids
- 01
Steam, foam, and corrosion cause instrument misread
Vapor, foam, corrosive media, high temperature, and pressure inside chemical tanks cause conventional ultrasonic or float instruments to fail frequently; application-specific selection is required.
- 02
Overfill and pump dry-run risk is hard to control
Delayed or unreliable level data prevents effective prevention of chemical spills (environmental and safety incident risk) and pump dry-run events (equipment damage).
- 03
Multi-tank level data is fragmented
Chemical plants often have tens or hundreds of tanks; isolated instrument signals cannot be aggregated into DCS/SCADA or ERP, leaving operations data siloed.
- 04
Simple cases do not warrant expensive radar
Clean water tanks and wastewater basins with uncomplicated conditions are over-specified and over-budget if fitted with high-end radar; a tiered selection path is needed.
Volivue solution architecture for chemicals, water treatment, and process liquids
- 01
Radar liquid level transmitter (preferred for demanding conditions)
FMCW radar liquid level transmitter for tanks with steam, foam, corrosion, high temperature, pressure, or hazardous-area classification. 4-20mA/HART/Modbus output with Bluetooth commissioning.
View radar liquid level transmitter → - 02
Ultrasonic liquid level sensor (clean, atmospheric, cost-sensitive)
Ultrasonic level sensor for clean water tanks, wastewater basins, and atmospheric non-corrosive liquids — the cost-effective choice for water treatment and utility applications.
View ultrasonic liquid level sensor → - 03
Combined ultrasonic-radar liquid level system (mixed-condition plants)
When a plant has both simple and demanding tanks, a combined system evaluation selects technology per tank and consolidates all level data into a unified platform.
View ultrasonic and radar liquid level system →
Quantified benefits and risk reduction
- 01
Reduce overfill and dry-run risk
Accurate, reliable level signals support high/low-level alarm interlocks, reducing chemical spill and pump damage incidents and improving safety and environmental performance.
- 02
Improve chemical consumption control
Accurate tank inventory data supports raw material procurement planning, reducing shortages and overstocking and lowering working capital tied up in inventory.
- 03
Unify multi-tank visibility
All level signals aggregate into DCS/SCADA via 4-20mA/Modbus, or push to operations platforms via API, giving operators a single plant-wide level view.
- 04
Tiered selection avoids over-specification
Pairing ultrasonic with simple tanks and radar with demanding tanks controls per-instrument cost while maintaining reliability across the full plant.
Volivue products in this solution
Provide Volivue with tank medium parameters, process conditions, and signal interface requirements to receive a complete liquid level instrumentation solution and quotation for your chemical or water treatment plant.
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